独特的防混

Unique mixproof valves enable the simultaneous flow of two different products or fluids through the same valve without risk of cross-contamination.

Unique Mixproof SeatClean w ThinkTop V70 640x360

Cost effective mixproof valve

Alfa Laval Unique mixproof valves feature two independent plugs, which means that a single Unique mixproof valve can often replace two or more valves of other types.

Exceptional spillage-free operation 

A state-of-the-art double-seat design provides long-lasting, spillage-free operation thus minimizing the risk of product contamination. The use of double lip seals provides added protection to ensure safe and hygienic operation.

Easy valve to maintain and clean

Unique mixproof valves feature a top-loaded design, making maintenance fast and easy. It also features no adjustable components, a maintenance-friendly actuator and built-in leakage detection on all seals. Unique mixproof valves meet most hygienic standards and can be supplied with the optional SpiralClean cleaning system.

Click on the playlist to see all 4 animations!

 

You get the full benefit of using Unique mixproof valves by combining them with Alfa Laval ThinkTop and ThinkTop Basic valve sensing and control units.

Valve clusters - customized flow solutions 

We are specialists in providing pre-built valve clusters customized to meet specific, individual requirements.
Our expertise helps ensure you the most efficient flow management, using as few components as possible and dealing effectively with key issues that include thermal cycling, cleanability, drainability and flow control.
Alfa Laval valve clusters can be supplied pre-assembled and pre-tested as well as fully wired and with all the necessary pneumatic tubing, junction boxes and control panels pre-connected.
This means you can bring even complex installations online as quickly as possible, saving time and avoiding lost revenue associated with on-site troubleshooting and downtime. 

For more information, please refer to Documentation and to the Selection Guide.

For cost-effective alternatives to the Unique mixproof valve range, Alfa Laval also offers standard SMP mixproof valves. 

 

Product Benefits

  • Cost effective
  • Minimizing the risk of product contamination
  • Making maintenance fast and easy

 

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Unique mixproof valve range

The Alfa Laval Unique mixproof valve concept provides modular solutions that you can easily tailor to your specific requirements. This means you only pay for the exact features and capabilities you really need. To make selection easier, a series of Unique Mixproof valve versions is available.

Unique Mixproof High Alloy

 

imagebklm7.png Unique Mixproof High Alloy valve is developed and designed to suit tough applications within dairy, food, beverage, personal and home care applications. Products with high level of chloride, chemicals or low pH demand high grade alloy equipment to improve corrosion resistance.

Unique Mixproof UltraPure

Unique Mixproof UltraPure w ThinkTop V70 50x89.jpg Unique Mixproof UltraPure valve is devolved and designed meet the stringent demands of the biotech- and pharmaceutical industries. This valve solution ensures a higher degree of plant flexibility resulting in optimized plant efficiency without compromising product safety. Customers have several options to fit individual needs; e.g. higher alloys to improve corrosion resistance. Like all our UltraPure equipment, Unique Mixproof UltraPure comes with the Alfa Laval Q-doc documentation package.

 Unique Mixproof Basic

Unique Mixproof Basic w V50_72x89.jpg Unique Basic has the basic components that provide significant safety and leakage detection. It features an actuator without seat lift and unbalanced plugs.

 

Unique Mixproof SeatClean

Unique Mixproof SeatClean w ThinkTop V70_72x89.jpg Unique SeatClean is the choice for standard installations that handle products with solids. Seat lift during normal cleaning procedures cleans the plugs and seats. A balanced lower plug eliminates the risk of mixing products by pressure shock or when the pressure in the pipe is high.


Unique Mixproof HighClean

Unique HighClean meets your processing needs when dealing with sticky products. SpiralClean ensures thorough cleaning of the spindles, upper and lower plugs and in the leakage chamber. With balanced upper and lower plug, the configuration of this valve protects against the effects of high pressure and water hammer.


Unique Mixproof UltraClean

Unique UltraClean meets the highest demands for hygienic processing of sticky products, products with high content of solids, or applications that require close-to-aseptic conditions. It features an actuator with integrated seat lift, balanced upper and lower plugs and SpiralClean.

 

 

运行原理

构造

独特的防混阀概念基于一系列基础组件,包括阀体、阀芯、执行器和清洁选项,以及支持广泛应用的附件。 使用这些组件,您可以构建独特的防混阀,以满足您的精确工艺要求。

为方便维护,阿法拉伐独特的防混阀还具有泄漏检测孔,可预先告知静态 O 形圈的磨损或损坏情况。 操作员无需拆卸阀门,就可以随时直观地检查阀门。

工作原理

阿法拉伐独特的防混阀是常闭(NC)阀,可通过压缩空气进行远程控制。

为了分离两种液体,阀门有两个独立的塞子密封。两个密封件之间的空间形成大气泄漏室。 在偶然产品泄漏的罕见情况下,产品流入泄漏室,并通过泄漏出口排出。

打开阀门时,泄漏腔关闭。 此时产品可从一条管路流至另一条管路,而没有溢出。 根据具体的工艺和阀门配置的需要,该阀门可以轻松地清洁,并防止水锤的影响。 (阀门操作期间没有产品溢出)。

Unique mixproof spiral clean.jpg

 

 

 

SpiralClean system

To ensure the hygienic operating condition of its Unique mixproof valve range, Alfa Laval offers its SpiralClean system to clean the upper and lower balanced plugs and leakage chamber of the valves. Using less cleaning fluid, utilities and time, SpiralClean cleans more thoroughly and efficiently than conventional externally connected CIP devices. All external CIP devices for Unique mixproof valves include the SpiralClean design as standard.

Another big benefit: SpiralClean enables the Unique mixproof valve to operate under aseptic-like conditions, creating a steam barrier to the atmosphere upon applying steam to the CIP pipes.

Options

    • 3-A version available upon request
    • Product wetted seals HNBR, NBR or FPM
    • Male parts or clamp liners in accordance with required standard
    • Control and indication: ThinkTop or ThinkTop Basic
    • Side indication for detection of upper seat lift

全方位服务和维护视频

阿法拉伐独特的防混阀 - 取代轴向密封

阿法拉伐独特的防混阀 - 取代径向密封

阿法拉伐独特的防混阀 - 代替产品过流密封件

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