Alfa Laval - 大陆水果加工

大陆水果加工

在将水果(无论是否含果核)加工成果汁(清汁或浊汁)或果泥(单倍浓度型或浓缩型)的业务中,最佳的市场价格离不开提供一贯优质产品的生产系统。我们就能够做到这一点,确保您的任何作物加工都能获得最佳的汁液产量。阿法拉伐的果汁加工技术有助于确保您始终获得最佳的投资回报和可信赖的成果。

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成熟市场的独特参数

将北方大陆水果加工成果汁/果泥是一个成熟的行业,其产品(包括清汁和浊汁)属于产量大、利润低的全球性商品。

始终如一

要在这样的市场上获得最佳的价格,应对激烈的全球竞争,您就必须要能够将这些北方大陆水果加工成具有一贯高品质、高产量、符合严格卫生管理要求且加工成本低的成品。

阿法拉伐的系统和专业知识能够助您无视原料的天然差异,实现一贯的高品质加工。

完整的解决方案

阿法拉伐为苹果汁和梨汁加工提供了全套的综合性系统。阿法拉伐无可匹敌的技术包括沉降式离心机、换热器和膜过滤设备,以及用于提取、澄清、杀菌、稳定和芳香回收的专业系统和加工模块。

超滤膜系统让您能够摆脱传统的浓缩设备,以更低的能耗实现显著提升的效益。

罐底清洗系统让您能够隔绝一切细菌污染,增加产量。

向前迈进

这些系统以极具成本效益的方式着眼于出色的卫生级别、加工可靠性以及超低能耗。阿法拉伐全封闭式加工系统让您能够远离氧化,保持一流的卫生水平。

具有的显著优点包括:更高的果汁回收率,更干燥的废弃物,从而降低了环境影响;同时还为提高二级果汁的收益铺平了道路。

Apples and pears

Unique parameters for mature markets

Processing apples and pears into juice is a mature industry in which the product – both clear and cloudy juice – is a high-volume, low-margin worldwide commodity.

Consistency counts

To get the best prices in such markets, and in the face of global competition, you have to be able to produce apple and pear juices of a consistently high quality, with stringent hygiene management.

Alfa Laval systems and know-how help you achieve consistently high-quality processing results despite natural variations in the apples and pears, as well as the effects of climate, weather and transport.

Complete answers

Alfa Laval provides complete, integrated systems for processing apple and pear crops into juice. The unparalleled palette of Alfa Laval technologies includes decanter centrifuges, heat exchangers and membrane filtration equipment, as well as specialist systems and processing modules for extraction, clarification, pasteurization, stabilization and aroma recovery.

Ultrafiltration membrane systems allow you to replace traditional concentration equipment and achieve significantly better results using less energy. Tank bottom cleaning systems enable you to prevent any carry-over of bacterial contamination as well as increasing throughput.

Going further

These systems provide a cost-effective focus on high hygiene, processing reliability and exceptionally low energy consumption. Completely enclosed Alfa Laval processing set-ups enable you to prevent oxidation and maintain tip-top hygiene.

Notable benefits include greater juice recovery and drier waste that reduces environmental impacts as well as paving the way to additional revenue from second-grade juice.

Berries

Harvesting maximum value

Lots of different kinds of berries – both wild and cultivated – are used to make juice. However, the processing of the many different varieties is basically similar.

So, too, is the processing of apples. This paves the way for juice production set-ups to be very versatile – with the right equipment, they can process both berries and apples or pears.

Alfa Laval can supply the entire range of equipment you need for high-efficiency processing of berry crops. We provide systems designed to make sure you consistently get full value from every type of berry you wish to process – fresh or frozen.

Gently does it

Berry processing is normally a continuous operation that must take place quickly and reliably, and with a minimum of thermal stress on the product. This is essential for maintaining colour, taste and general appearance, as well as for preserving important nutritional benefits from vitamins and anti-oxidants.

Because many berry-based juices are sold at commodity prices, high yields and low energy costs are important for the producers. Processors can also gain additional competitive advantage from the speed and temperature control of the processing set-up.

Specialist berry processing systems from Alfa Laval make it relatively straightforward for you to achieve this.

Hygiene is essential

Processing berries into juices for cost and quality-conscious consumers requires an effective end-to-end focus on hygiene.

Alfa Laval berry processing systems and equipment comply with the most stringent quality and hygiene standards you can encounter in world markets, including all relevant EU legislation and US FDA requirements.

Pomegranate

Growing commercial interest

The pomegranate has yet to achieve commercial prominence as a consumer fruit in markets in the western hemisphere.

Nevertheless, the fruit is increasingly in demand for processing into juice, as well as for culinary uses. This is mainly because of the substantial reported health benefits – pomegranate juice is an excellent source of anti-oxidants.

In fact, world demand for pomegranate juice outstrips supply. This results in  this type of juice being increasingly popular as an ingredient in other juices, on account of its beneficial properties.

Perceptions and colour

Pomegranates for juice production are processed in much the same way as berries, except for the initial extraction in which the peel is removed and the red arils (seed casings) are separated from the internal white pulp.

To help ensure commercial success, it is important that consumers can see the link between pomegranate juice and the fresh fruit, as demonstrated by the colour. The highly effective heat management and anti-oxidation systems available from Alfa Laval enable you to prevent the juice from going brown.

Gentle processing

This, along with the speed, consistency and gentleness of the processing, enable you to get full commercial value out of your pomegranate inputs.

 

Peach and apricot

Worldwide favourite

The peach and apricot are both stone fruits, closely related members of the prunus genus. Both are used to produce purée that is then used as an ingredient in many other foods and beverages. 

Colour management

One of the keys to ensuring a high commercial value for peach and apricot purées is to preserve the fresh appearance by managing the reddish pigments and – in the case of peaches – maintaining the whitish colour.

Alfa Laval provides key items of equipment designed to make this possible, including Foodec decanter centrifuges that help eliminate any oxidation, which affects both colour and quality.

Greater efficiency

Systems like ViscoLine tubular heat exchangers and Contherm scraped-surface heat exchangers are also ideal for boosting efficiency and reducing operating costs by replacing traditional heat exchanger configurations.

Alfa Laval systems for producing peach and apricot purées are renowned for being efficient, reliable and easy to operate.